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Lockbolts
Lockbolts are two-piece fasteners that consist of a headed, parallel-shank pin
with a serrated end and collar. An assembly tool is used to swage the collar
onto the serrated grooves in the pin and break the stem flush to the top of the
collar. Shear strength, tensile strength, collar style, grip range, and diameter
are important specifications to consider when selecting lockbolts. Shear
strength, the resistance to transverse loading, is expressed as force in Newtons
(N) or pounds (lbs). Tensile strength is the amount of longitudinal load a
lockbolt can withstand before failure. There are three collar styles for
lockbolts: standard, low profile, and flanged. Most suppliers specify shear
strength and tensile strength with a standard or full collar. The use of a low
profile collar (half collar) increases the pin’s grip range, the minimum and
maximum thickness of the materials or parts that a lockbolt is designed to
secure. Typically, a half collar reduces the tensile strength by about 45%.
Flanged-head collars can be used when the hole on the collar side is oversized
or slotted.
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Lockbolts differ in terms of head
diameter, body diameter, and head style. Dimensions are measured in English
units such as inches (in) or metric units such as millimeters (mm). There are
many different head styles. Brazier heads are oval-shaped. Cone or pan heads
have a high profile. Countersunk heads or flush heads are used with flush
surfaces. Dome heads or button heads have a low profile and are the most
commonly-specified head style. Flat head lockbolts have a conical bearing
surface and can be countersunk or flush. Large flange-heads have twice the
underhead bearing surface of dome heads. They are designed to join soft or
brittle materials to rigid backings. Lockbolts with a mushroom-shaped head have
a large, underhead footprint to distribute the load on softer materials. Truss
heads are used in applications which require a low- profile head. Universal
heads are usually oval-shaped. Some manufactures refer to universal heads as
mushroom, brazier, oval or truss heads. Round-head lockbolts are also available.
Lockbolts are made of a variety of metallic and non-metallic materials. Metal
lockbolts are usually made of aluminum, brass, bronze, copper, steel, hardened
steel, stainless steel, or titanium. Lockbolts that are made of proprietary
alloys such as Monel®, Inconel® and Incoloy® (Special Metals Corporation) are
also available. In some cases, manufacturers apply protective coatings or
finishes to improve corrosion resistance or surface adhesion. Some metal
lockbolts are anodized or galvanized. Others are plated with brass, chrome,
gold, nickel, silver, or tin. Fasteners with black oxide, phosphate, and zinc
chromate coatings are also available. Non-metallic lockbolts are usually made of
plastic, thermoplastic or rubber materials. Materials of construction include
fiber-reinforced plastic or fiber-reinforced polyurethane (FRP), polyvinyl
chloride (PVC), polyvinylidene fluoride (PVDF) and polytetrafluoroethylene (PTFE).
Related keywords: bolt and fastener, panel fastener, lock bolt, and bolt
fastener, bolt fastener and, truss head bolt
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